Flux Drying Furnace Manufacturers Temperature Range: 50℃ to 900℃
Ki Industries, a leading manufacturer and exporter of flux drying furnaces based in Gujarat, India, offers high-quality, durable, and efficient drying solutions. Our Flux Drying Furnace is designed to meet the specific requirements of industries that demand precision, efficiency, and reliability. With years of expertise in the manufacturing of industrial furnaces, Ki Industries stands as a reputed name in Gujarat, India. Our commitment to quality, innovation, and customer satisfaction has helped us build a strong presence in the global market.
What is a Flux Drying Furnace?
flux Furnace is an industrial furnace facility where flux materials are dried under a specific climate condition. Flux refers to a material added in manufacturing processes such as brazing and welding to clean up the metal surface. The application makes use of high temperatures and this has to be followed by a drying process to allow the free flow of the flux during the subsequent metal joining processes.
The Flux Drying Furnace offers the best settings in terms of heat and can facilitate efficient drying of flux in order to meet its highest quality and effective function. It is applied in electronics and electrical industries, the automotive industry, the aerospace industry, the metal processing industry, and other industries with high precision requirements in order to enhance the production quality of their products.
How Does a Flux Drying Furnace Work?
The primary function of a flux drying furnace is to provide a heat-controlled environment in which flux material can be uniformly heated to remove moisture. Here’s how it typically works:
The Flux Drying Furnace offers the best settings in terms of heat and can facilitate efficient drying of flux in order to meet its highest quality and effective function. It is applied in electronics and electrical industries, the automotive industry, the aerospace industry, the metal processing industry, and other industries with high precision requirements in order to enhance the production quality of their products.
- Loading: The flux is loaded into trays or baskets, which are placed inside the furnace chamber.
- Heating: The furnace heats the flux material to the desired temperature, typically ranging from 50°C to 900°C.
- Moisture Evaporation: At the set temperature, moisture within the flux material evaporates.
- Cooling (Optional): After drying, the flux may be gradually cooled in a controlled environment to prevent contamination or oxidation.
- Unloading: The completely dried flux is removed from the furnace and is now ready for use in various metalworking processes.
Technical Specification :
| Flux Drying |
l |
|
D |
W |
H |
| Inner size |
1000 mm |
1200 mm |
1200 mm |
| Capacity |
500 Kg. Approx |
| Nos. Shelves |
8 + 8=16 |
| Temp. Range |
50 To 900 C |
| Rating |
54kw |
| Volts |
440 volts |
| Type |
Furnace |
| Type Control |
Contactor Based |
Key Features and Benefits of Flux Drying Furnace
- Temperature Range: This furnace can work at a temperature variation of 50°C to 900°C and is ideal for use with all kinds of flux materials that require a particular drying temperature.
- Design and Build: Our furnace can take a size of 1000 mm internally and has been designed with reasonable dimensions so that large capacities of loads can be accommodated. This equipment is designed with the best material to guarantee optimum service delivery for a long-term period while under pressure.
- Capacity: The Flux Drying Furnace manufactured by Ki Industries has an approximate work capacity of 500 kgs, ideal for mid- to large-scale businesses. This proves especially useful in industries that may need to dry large quantities of flux materials at one instance.
- Energy Efficiency: Since the furnace operates on 440 volts, it saves much energy, which would otherwise be utilised in low-performance dryers and hence is economical for large-scale use.
- Durability & Reliability: Ki Industries Flux Drying Furnace has undergone strict engineering to come up with a machine that will last as long as possible. He adds that steady manufacturing processes need not frequent stops for maintenance due to their strong construction.
Why is Flux Drying Important?
- Moisture Elimination: Welding or brazing processes can be affected by moist flux that results in porosity, weak joints, and oxidation. Drying brings the best out of it in terms of performance.
- Improved Bonding: Dry flux makes a stronger, cleaner, and longer-lasting connection between the metals in the brazing, soldering, and welding processes.
- Enhanced Product Quality: In automotive, electronics, and aerospace sectors, consistent and thorough drying results in the enhancement of the final product quality characteristics due to equal distribution of the flux.
- Reduced Risk of Contamination: Contaminant control during metal joining is enhanced by better flux drying, therefore improving bond strength and minimising defects.
Industries Served :
- Automotive Manufacturing:
- Electronics Industry:
- Aerospace:
- Metalworking:
- Pipe and Tube Manufacturing:
